Custom Inserts

Custom Packaging Inserts for Product Protection

Paper, molded pulp, EVA and fabric-covered inserts engineered around your product dimensions. Designed for retention, protection and presentation.

Concept: individually shaped product insert cavities

Insert types

Insert options for every product and budget.

Illustrative material examples. Final shape, density, finish and product fit are confirmed through specification review and physical sampling.

Engineering

Designed around your product.

Product dimensions

Measured L × W × H, weight, center of gravity and fragile points.

Retention method

Friction fit, elastic, cradle or platform. Depends on product shape and orientation.

Opening experience

Product visibility, finger access and removal ease when the box opens.

Before you order

Select retention and product contact before material.

Paperboard or corrugated

Consider folded supports and dividers. Check movement, load-bearing areas and access on the assembled sample.

Molded pulp

Review tooling, surface contact and product tolerances. Confirm the fibre composition and local recovery route rather than assuming recyclability.

Foam or fabric-covered insert

Compare cavity fit, compression and contact with the product finish. Mixed materials may require separation after use.

What to send for a quote

Product dimensions in mm, weight, quantity by size or design, destination, intended use and artwork or reference images. Tell us your preferred material and finish—or ask for a recommendation.

Price depends on the confirmed specification, tooling and quantity. Sample/tooling charges and freight should be identified separately in the formal quotation.

What to approve in a sample

Test representative products, including dimensional variation. Check insertion, removal, rubbing and movement; confirm the outer box and transport packaging together.

Concept visuals illustrate a direction; they are not proof of a completed production order. Final fit, appearance and protection require engineering review and physical sampling.

Request a quote

Send these details for a focused review.

  1. 01Product dimensions and weight (each item if multiple)
  2. 02Insert material preference
  3. 03Retention method and orientation
  4. 04Sustainability requirements
  5. 05Outer box dimensions if known

Buyer questions

Common questions.

What types of packaging inserts are available?+

MTT Packaging coordinates production of paper inserts (folded paperboard platforms), molded pulp inserts, EVA foam inserts and fabric-covered foam inserts. The choice depends on product weight, fragility, presentation and sustainability requirements.

What is the best insert for glass bottles?+

The right insert depends on bottle weight, fragility and presentation target. Compare paperboard, molded pulp and foam using the actual bottle and distribution conditions. Protection must be verified by sampling and agreed testing; recyclability depends on composition and local collection.

Can one insert hold multiple products?+

Yes, but each product needs its own cavity dimensioned from measured product sizes—not from a photo or nominal fill volume. The lid clearance, finger access and product sequence should be planned before the insert is engineered.

What information is needed to design an insert?+

Provide measured product dimensions (L × W × H in mm), weight, center of gravity, fragile points, desired retention method and sustainability requirements. Nominal capacity or a product photo is not enough to engineer a secure fit.

Details to specify

The details that make it yours.

Use these points to turn a visual direction into a clear packaging brief.

01

Start with every product

Provide dimensions and filled weight for each item. For handmade or variable products, describe the expected variation as well as the nominal size.

02

Contact and clearance

Identify where the insert may touch the product. Review necks, fragile edges, printed surfaces and any coating that can rub or mark.

03

Compare material behavior

Paperboard, pulp, foam and formed plastic require different cavity geometry. Material appearance alone does not establish protective performance.

04

Removal is part of the design

Use finger recesses, lift tabs or a suitable presentation angle. The product should be accessible without pulling on a fragile cap or decoration.

05

Fit the complete pack

Check insert depth, product height and lid clearance together. Include cards or tissue above the product when reviewing the assembled sample.

06

Validate with samples

Check retention, packing effort and removal using real products. Define transport testing separately for the product and distribution route.

Discuss these details with MTT →

Payment Options

Bank Transfer

Available for confirmed production orders.

PayPal

Available for eligible payments.

Available payment methods may depend on order value, project stage and transaction arrangements confirmed with MTT Packaging.